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Ceramic Foam Filter

Ceramic Foam Filter

SIC Ceramic Foam Filter

Silicon carbide ceramic foam filters are adopted German imported polyurethane foam sponge as the carrier, the slurry which mainly contains silicon carbide is extruded into the foam sponge, and then extrude slurry, the remaining slurry coated around the foam fiber is dring, roasting and sintering at high temperature, polyurethane is decomposed by heat, foam shaped ceramic products are left, namely, silicon carbide foam ceramic filter.


SIC (silicon carbide) ceramic foam filters are developed and manufactured for the filtration of cast iron and non ferrous alloys.


As the most advanced filter type with the higher filtration efficiency, It can effectively reduce inclusions and turbulence of molten metal, ensuring purified molten metal goes into the mould cavity with improved flow rates.

Parameter

Silicon carbide are suitable for the casting of all copper alloys and cast iron because of its high strength, resistance to high temperature impact force and chemical corrosion and operating temperature 1530°C. 


SIC Ceramic foam filters can significantly improve the quality of cast iron parts and reduce the rejection rate. They can also be used in continuous casting and rolling processes and can be manufactured to different sizes and thicknesses depending on the runner and pouring weight.


Silicon Carbide Ceramic Foam FilterSIC Ceramic Foam Filter


Features of SIC ceramic foam filter:


● As a new type of inorganic non-metallic filtration material for internal structure, silicon carbide ceramic foam filter has the advantages of light weight, high strength, high temperature resistance, corrosion resistance, simple regeneration, long service life, and good filtration adsorption.


● Silicon carbide ceramic foam filter can be compacted by sanctuary under normal pressure. It can be compacted without high pressure and inert atmosphere, reducing the production cost of the enterprise.


● Adding a proper sintering assistant will reduce the sintering temperature of SIC ceramic foam filter. When sintering, it can reduce the oxidation of silicon carbide on the surface of foam and improve the overall performance of foam ceramics.


● Silicon carbide ceramic foam filter is not easily corroded by acid -base when filtering, and does not pollute the filtered metal liquid. It can be reused after use, which does not reduce filtration efficiency and greatly reduce corporate costs.


Technical Parameters:

TypeSIC ceramic foam filter for iron
MaterialSilicon Carbide Powder
Work Temperature≤1500℃
ColorGray Black
PPI8/10/15/20/25/30PPI(PPI=pores per inch)
Porosity (%)80-90
SiO2 (%)50-60
Al2O3 (%)20-30
MgO (%)>10
Compressive Strength (Mpa)≥2.0 (Room temperature)
Volume Density (g/cm3)0.36-0.5
Bulk Density0.36-0.5g/cm3
Soften Temperature (℃)≥1360
Work Temperature (℃)≤1500
Thermal Shock Resistance1200℃---room temperature 6 times
CertificateISO9001:2015
REACH & RoHS 


SIC Ceramic Foam Filters Production Workshop

SIC Ceramic Foam Filter

Silicon carbide ceramic foam filter adopts German imported polyurethane foam sponge as the carrier, the slurry which mainly contains silicon carbide is extruded into the foam sponge, and then extrude slurry, the remaining slurry coated around the foam fiber is dring, roasting and sintering at high temperature, polyurethane is decomposed by heat, foam shaped ceramic products are left, namely, silicon carbide foam ceramic filter.

 

SIC ceramic foam filter with foam sponge three-dimensional mesh interworking structure can make the metal liquid reflect the rectification, mechanical screening, filter cake, adsorption filtration mechanism to effectively improve the purity of metal liquid, reduce scrap rate, reduce machining losses so as to improve production efficiency and reduce production costs.

SIC Ceramic Foam Filter


Normal Specifications:

Spec./mmMax.filter capacity/KgNormal flow of metal liquid Kg/s
Ductile IronGrey Cast IronDuctile IronGrey Cast Iron
30*50*22306034
40*40*22326434
50*50*225010046
75*50*227515069
100*50*22100200812
75*75*22110220914
100*75*221503001218
100*100*222004001624
150*100*223006002436
150*150*224509003654
Φ40*11204023
Φ50*22357034.5
Φ60*22501004.26.5
Φ70*22751505.58.8
Φ80*221002007.211
Φ90*22120240914
Φ100*221402801117
Φ150*223507002538


Application Scenarios:

SIC Ceramic Foam Filter


Functions:

● SIC Ceramic foam filters can significantly improve the quality of cast iron parts and reduce the rejection rate. They can also be used in continuous casting and rolling processes and can be manufactured to different sizes and thicknesses depending on the runner and pouring weight.

● It can effectively remove oxidized inclusions and other non-metallic inclusions by blocking and capturing adsorption of molten copper or molten iron using three-dimensional structure. No matter gray iron, ductile iron, shaft body, cylinder block or complex large pieces, hardware parts after filtering, the quality will be very stable and satisfactory results.

● It is also suitable for copper, bronze, brass and other copper alloys, reduce the turbulence of copper liquid and purify the molten copper liquid. What is especially valuable is that the life of copper castings purified by filtration is significantly prolonged in high requirements or harsh environment such as Marine turbine and chemical parts, and it also has good effect on the cast copper parts with surface polishing requirements.

● It also plays an important role in the traditional copper industry, electrical and electronic copper industry and continuous casting and rolling technology. Since copper and its alloys, including zinc alloys, have greater specific gravity and produce greater thermal shock during pouring, the use of silicon carbide foam ceramic filters in the copper casting process generally has strict size requirements.


Quality Inspection & strength test


Three most important key points that make our quality always best are:

● The most advanced testing equipment and technology are adopted today in Hebei Cangchen to ensure the consistant filters quality. 

● There is a quality inspection team with rich experience and technology to keep best quality in our quality control department.

● Thanks to many years of product export and feedback information from domestic and foreign customers, we have accumulated considerable experience and expertise in quality control and improvement.

Silicon Carbide Ceramic Foam Filter

For now, Hebei Cangchen is a professional manufacturer with ISO certificate and our Silicon Carbide (SIC) ceramic foam filters have been passed RoHS And Reach test and certified.


All dimensions can be customized according to clients' requirements!

SIC Ceramic Foam Filter

Application:

Large Scale Iron Casting.

All copper alloys and cast iron.

Mainly used for filtering and purifying nodular cast iron, gray cast iron, aluminum, copper and other alloy metal liquid filtration.

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andy@foundryfiltration.com

+86 158 3011 4065

+86 158 3011 4065

Guoruiyuan Building, ShengLi North Street, Chang'An District, Shijiazhuang City, Hebei Province, China.

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