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Extruded Ceramic Filter

It is produced based Mullite with kinds of hole sizes, which can withstand heavy pouring thermal shock and extreme pouring temperature. The cellular design also provides an engineered balance between flow rate and strength and it can effectively capture inclusions and reduce turbulence of the molten metal. The extruded ceramic filters have excellent properties of precise dimension, good thermal stability, high specific surface area and resistance to acid and alkali.

The honeycomb soldering block is made of many tiny particles and binders fired at high temperatures, so it is distributed with many tiny pores from the inside to the outside. Of course, when the gas or liquid passes through the honeycomb soldering block, it can filter the suspended matter, thus achieving the purpose of removing oil or purifying sewage.

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Parameter

Honeycomb extruded ceramic filter can effectively capture inclusions and reduce turbulence of the molten metal. Mullite based ceramic material could withstand heavy pouring thermal shock and extreme pouring temperature.

The cellular design also provides an engineered balance between flow rate and strength.

The extruded ceramic filters have excellent properties of precise dimension, good thermal stability, high specific surface area and resistance to acid and alkali.

The extruded ceramic filters are applicable to wide and extensive filtration applications of ferrous and non-ferrous metal castings.

Extruded Ceramic Filter

Technical Parameter

Material	Corierite	Mullite	Corundum Mullite	Zirconia Mullite	Zirconia Corundum
Al2O3	35-37	50-60	65-70	68-73	68-73
Hole type	Square, Round and Triangle
Holes/inch2	100CPSI, 200CPSI, 300CPSI
Coefficient of thermal expansion(x10-6/℃)	≤1.8	≤4.0	≤5.50	≤5.50	≤5.50
Softening temperature(℃)	1390	1550	1600	1650	1700
Compression Strength(Mpa)	≥12	≥15	≥15	≥15	≥15
Max. Working temperature(℃)	1350	1500	1550	1580	1650
Application	Alluminium alloy casting	Grey cast iron, ductile cast iron and copper alloy casting			Stainless steel casting
Certificate	ISO9001:2015

Specifications

Class	Dimension(mm)	Hole Size(mm)	Wall Thichness(mm)	Heat Transfer Area(m2/m3)	Prorosity(%)
Honeycomb Filter with Square Holes	404012	1.3	0.45	1580	51.3
	404012	1.92	0.6	1190	57
	505012	1.3	0.45	1580	51.3
	505012	1.92	0.6	1190	57
	555512	1.3	0.45	1580	51.3
	555512	1.92	0.6	1190	57
	666612	1.3	0.45	1580	51.3
	666612	1.92	0.6	1190	57
Honeycomb Filter with Round Holes	404010	2.3	1.0	758	436.
	404012.5	2.3	1.0	758	43.6
	505012.5	2.3	1.0	758	43.6
	555510	2.0	1.0	1190	40
	666612.5	2.3	1.0	758	43.6
	757515	2.3	1.0	758	43.6
	818112	2.3	1.0	758	43.6
	818115	2.3	1.0	758	43.6
	10010020	3.5	1.0	590	43.6
	13213220	5.0	1.2	438	51
Honeycomb Filter with Triangle Holes	404012	2	0.45	1395	40
	505012	2	0.45	1186	40
	666612	3	0.7	1186	52
	757512	3	0.7	1186	52
	828213	3	0.7	1186	52
	10010015	3	0.7	1186	52

Applications

Widely used for ferrous and non-ferrous metal castings, ductile iron, gray cast iron, aluminum casting.

Extruded Ceramic Filter

Advantages

● With very high temperature working strength, thermal shock resistance and resistance to metal flow impact ability. In the work without any slag or rupture phenomenon, to ensure the quality of molten metal filtration.

● With very high strength at room temperature and mechanical impact resistance. In use and transport without any rupture or damage, greatly facilitate the use of the filter operation.

● With a very significant filtering effect. It is much higher than the filter effect of fiber filter. Its remarkable filtering effect is related to the filtering mechanism of velocity criterion.

● With high chemical stability, is not affected by the acid alkaline metal liquid, does not change the chemical composition of metal liquid.

● It can effectively reduce the turbulent flow of metal liquid brought by casting, make the filling smooth and avoid the surface defects of casting.

● It has a large metal flow rate, and the flow rate is stable (different from the foam ceramic filter whose flow rate gradually decreases with the increase of the number of inclusions being captured).

● Even if the content of inclusions in the molten metal is much, the normal use will not cause the filter clogging.

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Application:

Filtration of Ductile iron, gray cast iron, aluminum casting.